Aerospace, medical device and semiconductor industry - PM & Process optimization; P-FMEA / Risk-Analysis; IQ/OQ/PQ; Lean Six Sigma
Aktualisiert am 04.11.2024
Profil
Freiberufler / Selbstständiger
Remote-Arbeit
Verfügbar ab: 04.11.2024
Verfügbar zu: 100%
davon vor Ort: 0%
Prozessoptimierung
Validierung
Quality Manager
Aerospace
Semiconductor
Medical package testing
Test Engineer
Research and Development
German
Native
English
Business fluent
French
Basic
Arabic
Beginner

Einsatzorte

Einsatzorte

Schweiz
möglich

Projekte

Projekte

1 Jahr
2023-08 - 2024-07

Project Led Technical Management

  • VEL (Vanadium Electrolyte) project, focusing on constructing a new wet chemistry facility and pilot plant in Nuremberg
  • Conducted detailed analysis of technical requirements, aligning with construction and chemistry sector regulations, utilizing MS Project for requirement specification
  • Developed work packages and milestone definitions based on analysis; regularly updated and tracked in MS Project
  • Managed and continuously updated project budget and overall plan using MS Project
  • Monitored project progress, tracking milestones, work packages, and budget, reported deviations and potential issues
  • Compiled weekly project progress reports
  • Documented all project activities, including forecasts, analyses, recommendations, and plans
  • Onsite project management, task coordination, trouble shooting, supporting suppliers, holiday & sickness cover


Achievements:

  • Successful analysis and planning phase, leading to clear work packages and milestones
  • Efficient budget management and project planning
  • Comprehensive project documentation and reporting

ALD Vacuum Technologies GmbH
1 Jahr 6 Monate
2022-02 - 2023-07

Overall technical coordination of one line

Technical Manager Operations
Technical Manager Operations
  • Overall technical coordination of one line in the battery powder production area
  • Responsible for the coordination and correct execution of the layout internally, with subcontractors and the customer for the entire system
  • Clarification of the trades that the customer installs within the scope of delivery
  • Coordination of the on-site commissioning as a back office
  • Creation, filing and organization of commissioning logs
  • Detection of weaknesses in the commissioning process in order to improve them in subsequent projects
OneJoon GmbH
9 Monate
2022-05 - 2023-01

Analysis and commissioning of 3 ultrasonic welding machines

Advanced Process Engineer
Advanced Process Engineer
Analysis and commissioning of 3 ultrasonic welding machines of production plants with the aim of creating and conducting the Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) with subsequent commissioning.
  • Creation of an actual analysis of the ultrasonic welding machines
  • Creation and implementation of a FAT test plan based on the previously created actual analysis subsequent rectification of defects
  • Creation and implementation of SAT based on the results of the FAT test plan with subsequent rectification of defects
  • Creation of a commissioning concept and implementation of commissioning
  • Creation of detailed technical documentation


Result:

  • Actual analysis
  • FAT test plan
  • SAT
  • Commissioning concept
  • documentation

TE Connectivity Germany
2 Jahre 2 Monate
2020-03 - 2022-04

Project Management

Coordinating Eco-Biosphere project in Kuwait desert together with:
  • Kuwait Institute for Scientific Research (KISR)
  • Eight seas GmbH Dresden / Germany
  • Oceania Bio LLC / Kuwait
various
4 Monate
2019-11 - 2020-02

Validation

Project Manager
Project Manager
  • Planning, coordination, documentation of all tasks in the areas
    • SOP adaptation regrading IVDR(MDR)/FDA/ISO13485
    • GAP analysis
  • Preparation FDA Mock Audit
  • Supporting Regulatory Affairs
EKF Diagnostics GmbH
Germany
9 Monate
2019-02 - 2019-10

Project Management

Project Manager
Project Manager
  • Strategic planning and coordination between German and Kuwaiti Company for establishing a local production of electrical charging stations for GCC market
  • Negotiations with local investors
  • Strategic planning for FIM Enel MotoE World Cup in Kuwait
  • Preparation for participating the committee of ?The Ministry of Trade & Industry? starting September 2019 in technical planning to prepare the infrastructure in Kuwait for EV?s
ChargedKw / Consultation GCC
Kuwait
5 Monate
2018-08 - 2018-12

Validation

Project Manager
Project Manager
  • Planning, coordination, and documentation of all tasks in the areas:
    • Interface to the global Validation Team, clarification of the working method, preparation of the Validation Plan, coordination of validation activities, verification, and documentation of results
    • Preparation of the QMS transition plan, coordination of the change impact analysis for the QMS, control of the necessary adjustments, review and documentation of the result in coordination with Q&R and the program management
    Philips Medical Systems DMC GmbH
    Hamburg
    9 Monate
    2017-11 - 2018-07

    Supporting Regulatory Affairs

    Test Method Validation Engineer
    Test Method Validation Engineer

    Validation of test methods for Heart-Lung Machines:

    • Inc Test Method
    • AOI (automated optical inspection)
    • Actuator Noise testing
    • Flow and pressure measurement

    LIVANOVA Deutschland GmbH
    Munich
    2 Monate
    2017-07 - 2017-08

    Project lead and concept development for Industry 4.0

    Research & Development Engineer
    Research & Development Engineer

    • Automated detection of surface anomalies

    Carl Zeiss SMT GmbH
    Germany
    6 Monate
    2017-01 - 2017-06

    Project management

    Executive Director
    Executive Director

    • Designed, developed, and implemented strategic plans to optimize client distribution networks. Identified international distribution channels, facilitated relationships, and secured contracts on behalf clients in Gulf States and MENA region
    • Aggressively pursued and negotiated distribution from 10+ international companies in MENA
    • ABB / In-situ NDT test procedure development
    • eight-seas / On shore fish project
    • Wolf -Thermomudule / Energy Plus House Kuwait
    • R&O Tr

    on request
    Kuwait
    4 Monate
    2016-09 - 2016-12

    Process development of Industry 4.0 production

    Process Engineer
    Process Engineer

    • Processes qualification and validation of:
      • Press-Pack IGBT Module
      • LinPak Module
    • Prove of Concept of In-situ NDT test procedure
      • Ceramic crack detection due to ultrasonic welding
    ABB Semiconductors LTD
    Swiss
    3 Monate
    2016-05 - 2016-07

    Set-up planning for product

    Project Manager
    Project Manager
    • Set-up planning for product which is in volume ramp up state
    • Secure targets for test time, test costs and Yield are achieved
    • Creation of work breakdown structure and the
    • Project plans with tools, e.g. Microsoft Project and Open Workbench
    • Cost and resources planning
    • Risk management and FMEA
    • Regular management reporting of the project status
    • Support of the project gate meetings
    • Exception review meetings
    • Execution of regular team meetings
    NXP Semiconductor GmbH
    Germany
    8 Monate
    2015-09 - 2016-04

    Project management

    Executive Director
    Executive Director
    • Designed, developed, and implemented strategic plans to optimize client distribution networks. Identified international distribution channels, facilitated relationships, and secured contracts on behalf clients in Gulf States and MENA region.
    • Aggressively pursued and negotiated distribution from 10+ international companies in MENA
    • Ministry of Interior (MOI) / Technical check / Emission Kuwait
    • Wolf -Thermomudule / Energy Plus House Kuwait
    • Eight-seas / On shore fish project
    on request
    3 Monate
    2015-06 - 2015-08

    Machine validation

    Process Validation Engineer GAMP 5 ISO / EN 13485 FDA 21 CFR 820
    Process Validation Engineer
    • Machine validation:
      • Installation Qualification (IQ)
      • Operational Qualification (OQ)
      • Performance Qualification (PQ)
      • P-FMEA / Risk-Analysis
    • According to GAMP 5
    • According to ISO / EN 13485
    • According to FDA 21 CFR 820
    • Supporting Regulatory Affairs
    GAMP 5 ISO / EN 13485 FDA 21 CFR 820
    Mathys AG Bettlach
    Swiss
    3 Monate
    2014-11 - 2015-01

    Process validation

    Process Validation Engineer
    Process Validation Engineer
    • Process validation of:
      • Installation Qualification (IQ)
      • Operational Qualification (OQ)
      • Performance Qualification (PQ)
    • According to ISO / TR 14969 & GHTF
    • According to ISO / EN 13485
    • According to FDA 21 CFR 820
    • Supporting Regulatory Affairs
    • Production process planning
      • from batch to series production
      • P-FMEA / Risk-Analysis
    • Product process capability study
    • Non-conformance management
    Varian Medical System Particle Therapy GmbH
    Troisdorf / Germany
    1 Jahr 5 Monate
    2013-05 - 2014-09

    rotating engine components (Trend700)

    Production engineer
    Production engineer

    Series production / studies on new raw material

    • Production process planning
      • P-FMEA / Risk-Analysis
      • Advice of complex parts
      • Advice with the associated processes
    • Production data analysis
    • Support of construction of complex components
    • Analysis / evaluation of measurement data
    • Product process capability study
    • Performance gap analysis
    • Logistics
      • purchase order on time
      • monitoring deadlines of components
      • accompany production start-ups for internal and external manufactured components
    • Non-conformance management
    • Enhancement by lean management, six sigma, etc.
    • Implementing new tools and methods by FAIs (First Article Inspections)
      • According to EASA PART 21
    • Project coordination with different teams and cultures
    Rolls Royce
    Oberursel / Germany
    1 Jahr 4 Monate
    2012-01 - 2013-04

    Project management

    ?Improvement and Standardization of the Technical Inspection Lane?
    • Analysis of traffic and accident statistics in Kuwait
    • Proposals to reduce accidents in Kuwait
    • Proposals to optimize traffic in Kuwait
    • Project planning with different teams and cultures
    Ministry of Interior
    Kuwait
    8 Monate
    2011-05 - 2011-12

    Research & Process Development

    Research & Process Development Engineer
    Research & Process Development Engineer
    • Production process planning
      • from batch to series production
      • P-FMEA / Risk-Analysis
      • manually mounting of power modules P2&P3
      • testing of different thicknesses of thermal compound
      • placement of connectors & welding by ultrasonic welding system
      • conceptual design for shear-testing and data analysis
    • Optimizing of production process
    • Develop welding parameter of an ultrasonic welding system
    • Enhancement of quality and lean management
    Danfoss Silicon Power GmbH
    Schleswig / Germany
    3 Monate
    2011-01 - 2011-03

    Production process planning

    Production- Manager/ Planning Engineer
    Production- Manager/ Planning Engineer
    • Production process planning; optimizing of production process
      • P-FMEA / Risk-Analysis
    • Solving problems which belongs to ?Cabin Fitting?
    • Developing of rework instructions and engineering change notice
    • Enhancement by lean management, six sigma, etc.
    C&D EUROPE Onsite support A380
    Hamburg / Germany
    1 Jahr
    2010-01 - 2010-12

    Satellites and ATV

    Production-Manager / Planning Engineer
    Production-Manager / Planning Engineer
    • Production process planning
    • Optimizing of production process
    • Enhancement by lean management, six sigma, etc.
    • Technical support in assembly
    • Support of construction
    • Creating work plans
    • Logistics
      • purchase order on time
      • monitoring deadlines of components
      • accompany production start-ups for internal and external manufactured components
    • Advice to the construction
    • Impact analysis for the remaining work
    • Assembly concept development
    EADS Astrium Bremen Satellites Tanks & Components
    Germany
    1 Jahr 8 Monate
    2008-01 - 2009-08

    Single Aisle Family & A380

    Project-Manager / Planning Engineer
    Project-Manager / Planning Engineer

    • Organization and implementation of projects: Reduction of processing time
    • Support A380 in Toulouse, France and in Hamburg, Germany:
      • Supporting activities in construction/design, operations scheduling
    • Production process planning
    • Project coordination with different teams and cultures
    • Enhancement by lean management, six sigma, etc.
    • Optimization of production process
      • P-FMEA / Risk-Analysis
    • Technical support in assembly
    • Logistics
      • purchase order on time
      • monitoring deadlines of components
      • accompany production start-ups for internal and external manufactured components
    • Creation of production schedule
    • Assignment of production schedule
    • Compact analysis for finishing work
    • Assembly conception
    • Analysis of non-conformities
    • Processing of DQN

    Airbus Germany
    Hamburg
    1 Jahr 9 Monate
    2003-09 - 2005-05

    Advising customers regarding repairs and maintenance work

    Workshop and operations manager, Master Car Mechanic
    Workshop and operations manager, Master Car Mechanic
    • Specifying necessary repair/maintenance work
    • Specifying timetables, sequence of operations
    • Assignment of tasks
    • Compliance with deadlines and quality standards
    • Identification and remedy of work disruptions
    • Planning/ordering of resources (Material, equipment, tools, means of transportation, machinery)
    • Responsible for compliance with safety regulations
    Helmich Automobile
    Germany

    Aus- und Weiterbildung

    Aus- und Weiterbildung

    1 Jahr 2 Monate
    2006-09 - 2007-10

    Extended training for automobile test engineer

    non-degree, KUES Bremervoerde, Germany
    non-degree
    KUES Bremervoerde, Germany
    4 Jahre 5 Monate
    2002-09 - 2007-01

    Mechanical Engineering, Mechatronics

    Master of Science, Bonn-Rhein-Sieg University of Applied Sciences, Sankt Augustin, Germany
    Master of Science
    Bonn-Rhein-Sieg University of Applied Sciences, Sankt Augustin, Germany
    Dissertation topic: on request
    4 Jahre 5 Monate
    2002-09 - 2007-01

    Extended training in mechanical engineering

    Bonn-Rhein-Sieg University of Applied Sciences in Sankt Augustin, Germany
    Bonn-Rhein-Sieg University of Applied Sciences in Sankt Augustin, Germany
    10 Jahre 9 Monate
    1993-10 - 2004-06

    Staff Sergeant, Aircraft Mechanic

    German Air Force
    German Air Force
    3 Jahre 10 Monate
    1999-09 - 2003-06

    Automotive

    master car mechanic, TÜV Academy, Bonn & Small Business Association, Cologne, German
    master car mechanic
    TÜV Academy, Bonn & Small Business Association, Cologne, German
    3 Jahre 10 Monate
    1999-09 - 2003-06

    Training for automobile master mechanic

    TÜV Academy, Bonn & Small Business Association, Köln, Germany
    TÜV Academy, Bonn & Small Business Association, Köln, Germany
    9 Monate
    1997-04 - 1997-12

    Training for clerk in public administration

    South Westphalia Study Institute for Communal Administration, Hagen Germany
    South Westphalia Study Institute for Communal Administration, Hagen Germany
    10 Monate
    1994-02 - 1994-11

    Training for aircraft mechanic

    German armed forces / Air Force & Bombardier in Montreal, Canada
    German armed forces / Air Force & Bombardier in Montreal, Canada
    2 Jahre 7 Monate
    1990-08 - 1993-02

    School Education

    General entry qualification for a university of applied sciences, Heinrich- Hopmann School
    General entry qualification for a university of applied sciences
    Heinrich- Hopmann School
    3 Jahre 6 Monate
    1989-08 - 1993-01

    Automobile mechanic

    Bonn-Bad Godesberg Vocational School, Heinrich-Hopmann School
    Bonn-Bad Godesberg Vocational School, Heinrich-Hopmann School
    3 Jahre 5 Monate
    1989-08 - 1992-12

    Training for car mechanic

    BMW Schulz, Rheinbach / Germany
    BMW Schulz, Rheinbach / Germany
    1 Jahr 1 Monat
    1988-07 - 1989-07

    Training for Mariner

    German Navy, Destroyer Rommel
    German Navy, Destroyer Rommel
    7 Jahre
    1981-08 - 1988-07

    School Education

    Entry qualification for a technical university preparation school, Hardtberg Middle School, Bonn-Hardtberg, Germany
    Entry qualification for a technical university preparation school
    Hardtberg Middle School, Bonn-Hardtberg, Germany
    5 Jahre
    1976-08 - 1981-07

    School Education

    Medinghoven Elementary School, Bonn, Germany
    Medinghoven Elementary School, Bonn, Germany

    Position

    Position

    Leading Engineer for Processes, Quality and Validation

    Kompetenzen

    Kompetenzen

    Top-Skills

    Prozessoptimierung Validierung Quality Manager Aerospace Semiconductor Medical package testing Test Engineer Research and Development

    Schwerpunkte

    Aerospace / Automotive
    Semiconductors
    Medical Devices
    Process Engineering
    Project Management
    Industry 4.0 Automation
    Operations Management
    Quality Control / QS-GMP
    Lean Six Sigma
    Risk Management
    Business Development
    Commissioning
    Validation
    Stakeholder Management
    Research & Analysis


    Produkte / Standards / Erfahrungen / Methoden

    5S
    8D
    A320
    ARP
    ARP FAL 1 MA
    BR700
    CAQ
    CAQ BAM
    CATIA V5
    FAIR
    FDA
    FMEA
    ISO 9001
    More
    MS Office
    MS Project
    QDE
    QS1
    SAP
    SAP Concession
    SAP ME
    SAP R/3 PP
    SolidEdge V17
    SPS
    TAKSY
    TiCon
    Zamiz
    ZEPHYR SC&L

    Profile

    Consultant with over 12 years' experience enhancing client manufacturing operations.

    • Consulting in the battery material, automotive, aerospace, medical device, and semiconductor industry
    • Proficient in project management methodology
    • Provide operational strategies
    • Process improvements to reduce cost, increase safety, and maximize efficiency
    • Skilled project leader


    Special skills

    Data processing:

    • Windows XP
    • MS Office
    • MS Project Text
    • graphic, spreadsheet and Internet programs
    • Digital image processing


    Quality Management:

    • FMEA
    • 5S
    • 8D
    • ISO 9001
    • QS-/GMP-Officer


    Airbus IV Systems:

    • SAP/ARP
    • Zamiz
    • TAKSY
    • More
    • TiCon


    Software applications:

    • Solid EdgeV17
    • Abaqus
    • Lab View
    • SPS
    • SAP R/3 PP
    • Catia V5


    Internship

    04/2005 - 09/2005

    Place of Work: Remscheid / Germany

    Role: Intern

    Customer: Dr. Schrick GmbH


    Tasks:

    • Work involving engine testing with emphasis on measurement technology


    Professional Experience

    2008 - today

    Role: Quality & Process Engineering Consultant

    Customer: various


    Tasks:

    Customer: Airbus


    Tasks:

    • Reduced lead time for Single Aisle final assembly, analyzed and optimized operation including planning, assembly, logistics, scheduling, and non-conformities; shrunk cycle by 500 hours


    Place of Work: Germany

    Customer: EADS Astrium Bremen Satellites Tanks & Components


    Tasks:

    • Reducing production cost by 25% by optimizing production processes and planning
    • applied lean management and Six Sigma principles for continuous process enhancement
    • managing production start-ups for both internally and externally manufactured components


    Customer: Rolls-Royce


    Tasks:

    • analyzed new raw material for rotating components in Trend700 aircraft engine
    • provided year and a half long visibility study to improve management decisions


    Customer: Carl-Zeiss


    Tasks:

    • Engineered concept to automate detection of surface anomalies in lithography optics and other optical systems
    • improved throughput by 30% with inclusion of unattended operations


    Customer: Danfoss


    Tasks:

    • Converted ultrasonic welding production process from batch to serial assembly
    • Performed P-FMEA, tested thermal compounds, established shear-testing and data analysis, and optimized production


    Customer: ABB Engineering


    Tasks:

    • Pioneered unique in-situ non-destructive testing (NDT) process control proof of concept to detect anomalies in ceramics during ultrasonic welding, aiding in industry 4.0 automation for IGBT and Diode modules. 
    • Will be published, and basis of future PhD research at Technical University Chemnitz.


    Press-Pack IGBT Module:

    • Saved EUR750M equipment maintenance and replacement cost by reducing pressure force needed for gel finish


    LinPak Module:

    • Effectively solved ceramic breakage during ultrasonic welding, improved throughput to 100% and elongated product lifecycle


    2013 - 2017

    Place of Work: Kuwait

    Role: Executive Director

    Customer: on request


    Tasks:

    • Aggressively pursued and negotiated distribution from 10+ international companies in MENA


    2012 - 2014

    Place of Work: Kuwait

    Role: Consultant

    Customer: Ministry of Interior


    Tasks:

    Emission improvement and standardization of technical inspection lane for reducing Kuwait?s pollution caused by traffic emissions and reducing traffic accidents by optimizing technical inspection due to performed Installation, Operational, and Performance Qualifications and ensured regulatory compliance.

    • Analysis of traffic and accident statistics in Kuwait
    • Implementation of proposals for reducing emission and traffic accidents

    Betriebssysteme

    Windows XP

    Berechnung / Simulation / Versuch / Validierung

    Laserinterferometrie
    Messoptik

    Einsatzorte

    Einsatzorte

    Schweiz
    möglich

    Projekte

    Projekte

    1 Jahr
    2023-08 - 2024-07

    Project Led Technical Management

    • VEL (Vanadium Electrolyte) project, focusing on constructing a new wet chemistry facility and pilot plant in Nuremberg
    • Conducted detailed analysis of technical requirements, aligning with construction and chemistry sector regulations, utilizing MS Project for requirement specification
    • Developed work packages and milestone definitions based on analysis; regularly updated and tracked in MS Project
    • Managed and continuously updated project budget and overall plan using MS Project
    • Monitored project progress, tracking milestones, work packages, and budget, reported deviations and potential issues
    • Compiled weekly project progress reports
    • Documented all project activities, including forecasts, analyses, recommendations, and plans
    • Onsite project management, task coordination, trouble shooting, supporting suppliers, holiday & sickness cover


    Achievements:

    • Successful analysis and planning phase, leading to clear work packages and milestones
    • Efficient budget management and project planning
    • Comprehensive project documentation and reporting

    ALD Vacuum Technologies GmbH
    1 Jahr 6 Monate
    2022-02 - 2023-07

    Overall technical coordination of one line

    Technical Manager Operations
    Technical Manager Operations
    • Overall technical coordination of one line in the battery powder production area
    • Responsible for the coordination and correct execution of the layout internally, with subcontractors and the customer for the entire system
    • Clarification of the trades that the customer installs within the scope of delivery
    • Coordination of the on-site commissioning as a back office
    • Creation, filing and organization of commissioning logs
    • Detection of weaknesses in the commissioning process in order to improve them in subsequent projects
    OneJoon GmbH
    9 Monate
    2022-05 - 2023-01

    Analysis and commissioning of 3 ultrasonic welding machines

    Advanced Process Engineer
    Advanced Process Engineer
    Analysis and commissioning of 3 ultrasonic welding machines of production plants with the aim of creating and conducting the Factory Acceptance Test (FAT) and Site Acceptance Test (SAT) with subsequent commissioning.
    • Creation of an actual analysis of the ultrasonic welding machines
    • Creation and implementation of a FAT test plan based on the previously created actual analysis subsequent rectification of defects
    • Creation and implementation of SAT based on the results of the FAT test plan with subsequent rectification of defects
    • Creation of a commissioning concept and implementation of commissioning
    • Creation of detailed technical documentation


    Result:

    • Actual analysis
    • FAT test plan
    • SAT
    • Commissioning concept
    • documentation

    TE Connectivity Germany
    2 Jahre 2 Monate
    2020-03 - 2022-04

    Project Management

    Coordinating Eco-Biosphere project in Kuwait desert together with:
    • Kuwait Institute for Scientific Research (KISR)
    • Eight seas GmbH Dresden / Germany
    • Oceania Bio LLC / Kuwait
    various
    4 Monate
    2019-11 - 2020-02

    Validation

    Project Manager
    Project Manager
    • Planning, coordination, documentation of all tasks in the areas
      • SOP adaptation regrading IVDR(MDR)/FDA/ISO13485
      • GAP analysis
    • Preparation FDA Mock Audit
    • Supporting Regulatory Affairs
    EKF Diagnostics GmbH
    Germany
    9 Monate
    2019-02 - 2019-10

    Project Management

    Project Manager
    Project Manager
    • Strategic planning and coordination between German and Kuwaiti Company for establishing a local production of electrical charging stations for GCC market
    • Negotiations with local investors
    • Strategic planning for FIM Enel MotoE World Cup in Kuwait
    • Preparation for participating the committee of ?The Ministry of Trade & Industry? starting September 2019 in technical planning to prepare the infrastructure in Kuwait for EV?s
    ChargedKw / Consultation GCC
    Kuwait
    5 Monate
    2018-08 - 2018-12

    Validation

    Project Manager
    Project Manager
    • Planning, coordination, and documentation of all tasks in the areas:
      • Interface to the global Validation Team, clarification of the working method, preparation of the Validation Plan, coordination of validation activities, verification, and documentation of results
      • Preparation of the QMS transition plan, coordination of the change impact analysis for the QMS, control of the necessary adjustments, review and documentation of the result in coordination with Q&R and the program management
      Philips Medical Systems DMC GmbH
      Hamburg
      9 Monate
      2017-11 - 2018-07

      Supporting Regulatory Affairs

      Test Method Validation Engineer
      Test Method Validation Engineer

      Validation of test methods for Heart-Lung Machines:

      • Inc Test Method
      • AOI (automated optical inspection)
      • Actuator Noise testing
      • Flow and pressure measurement

      LIVANOVA Deutschland GmbH
      Munich
      2 Monate
      2017-07 - 2017-08

      Project lead and concept development for Industry 4.0

      Research & Development Engineer
      Research & Development Engineer

      • Automated detection of surface anomalies

      Carl Zeiss SMT GmbH
      Germany
      6 Monate
      2017-01 - 2017-06

      Project management

      Executive Director
      Executive Director

      • Designed, developed, and implemented strategic plans to optimize client distribution networks. Identified international distribution channels, facilitated relationships, and secured contracts on behalf clients in Gulf States and MENA region
      • Aggressively pursued and negotiated distribution from 10+ international companies in MENA
      • ABB / In-situ NDT test procedure development
      • eight-seas / On shore fish project
      • Wolf -Thermomudule / Energy Plus House Kuwait
      • R&O Tr

      on request
      Kuwait
      4 Monate
      2016-09 - 2016-12

      Process development of Industry 4.0 production

      Process Engineer
      Process Engineer

      • Processes qualification and validation of:
        • Press-Pack IGBT Module
        • LinPak Module
      • Prove of Concept of In-situ NDT test procedure
        • Ceramic crack detection due to ultrasonic welding
      ABB Semiconductors LTD
      Swiss
      3 Monate
      2016-05 - 2016-07

      Set-up planning for product

      Project Manager
      Project Manager
      • Set-up planning for product which is in volume ramp up state
      • Secure targets for test time, test costs and Yield are achieved
      • Creation of work breakdown structure and the
      • Project plans with tools, e.g. Microsoft Project and Open Workbench
      • Cost and resources planning
      • Risk management and FMEA
      • Regular management reporting of the project status
      • Support of the project gate meetings
      • Exception review meetings
      • Execution of regular team meetings
      NXP Semiconductor GmbH
      Germany
      8 Monate
      2015-09 - 2016-04

      Project management

      Executive Director
      Executive Director
      • Designed, developed, and implemented strategic plans to optimize client distribution networks. Identified international distribution channels, facilitated relationships, and secured contracts on behalf clients in Gulf States and MENA region.
      • Aggressively pursued and negotiated distribution from 10+ international companies in MENA
      • Ministry of Interior (MOI) / Technical check / Emission Kuwait
      • Wolf -Thermomudule / Energy Plus House Kuwait
      • Eight-seas / On shore fish project
      on request
      3 Monate
      2015-06 - 2015-08

      Machine validation

      Process Validation Engineer GAMP 5 ISO / EN 13485 FDA 21 CFR 820
      Process Validation Engineer
      • Machine validation:
        • Installation Qualification (IQ)
        • Operational Qualification (OQ)
        • Performance Qualification (PQ)
        • P-FMEA / Risk-Analysis
      • According to GAMP 5
      • According to ISO / EN 13485
      • According to FDA 21 CFR 820
      • Supporting Regulatory Affairs
      GAMP 5 ISO / EN 13485 FDA 21 CFR 820
      Mathys AG Bettlach
      Swiss
      3 Monate
      2014-11 - 2015-01

      Process validation

      Process Validation Engineer
      Process Validation Engineer
      • Process validation of:
        • Installation Qualification (IQ)
        • Operational Qualification (OQ)
        • Performance Qualification (PQ)
      • According to ISO / TR 14969 & GHTF
      • According to ISO / EN 13485
      • According to FDA 21 CFR 820
      • Supporting Regulatory Affairs
      • Production process planning
        • from batch to series production
        • P-FMEA / Risk-Analysis
      • Product process capability study
      • Non-conformance management
      Varian Medical System Particle Therapy GmbH
      Troisdorf / Germany
      1 Jahr 5 Monate
      2013-05 - 2014-09

      rotating engine components (Trend700)

      Production engineer
      Production engineer

      Series production / studies on new raw material

      • Production process planning
        • P-FMEA / Risk-Analysis
        • Advice of complex parts
        • Advice with the associated processes
      • Production data analysis
      • Support of construction of complex components
      • Analysis / evaluation of measurement data
      • Product process capability study
      • Performance gap analysis
      • Logistics
        • purchase order on time
        • monitoring deadlines of components
        • accompany production start-ups for internal and external manufactured components
      • Non-conformance management
      • Enhancement by lean management, six sigma, etc.
      • Implementing new tools and methods by FAIs (First Article Inspections)
        • According to EASA PART 21
      • Project coordination with different teams and cultures
      Rolls Royce
      Oberursel / Germany
      1 Jahr 4 Monate
      2012-01 - 2013-04

      Project management

      ?Improvement and Standardization of the Technical Inspection Lane?
      • Analysis of traffic and accident statistics in Kuwait
      • Proposals to reduce accidents in Kuwait
      • Proposals to optimize traffic in Kuwait
      • Project planning with different teams and cultures
      Ministry of Interior
      Kuwait
      8 Monate
      2011-05 - 2011-12

      Research & Process Development

      Research & Process Development Engineer
      Research & Process Development Engineer
      • Production process planning
        • from batch to series production
        • P-FMEA / Risk-Analysis
        • manually mounting of power modules P2&P3
        • testing of different thicknesses of thermal compound
        • placement of connectors & welding by ultrasonic welding system
        • conceptual design for shear-testing and data analysis
      • Optimizing of production process
      • Develop welding parameter of an ultrasonic welding system
      • Enhancement of quality and lean management
      Danfoss Silicon Power GmbH
      Schleswig / Germany
      3 Monate
      2011-01 - 2011-03

      Production process planning

      Production- Manager/ Planning Engineer
      Production- Manager/ Planning Engineer
      • Production process planning; optimizing of production process
        • P-FMEA / Risk-Analysis
      • Solving problems which belongs to ?Cabin Fitting?
      • Developing of rework instructions and engineering change notice
      • Enhancement by lean management, six sigma, etc.
      C&D EUROPE Onsite support A380
      Hamburg / Germany
      1 Jahr
      2010-01 - 2010-12

      Satellites and ATV

      Production-Manager / Planning Engineer
      Production-Manager / Planning Engineer
      • Production process planning
      • Optimizing of production process
      • Enhancement by lean management, six sigma, etc.
      • Technical support in assembly
      • Support of construction
      • Creating work plans
      • Logistics
        • purchase order on time
        • monitoring deadlines of components
        • accompany production start-ups for internal and external manufactured components
      • Advice to the construction
      • Impact analysis for the remaining work
      • Assembly concept development
      EADS Astrium Bremen Satellites Tanks & Components
      Germany
      1 Jahr 8 Monate
      2008-01 - 2009-08

      Single Aisle Family & A380

      Project-Manager / Planning Engineer
      Project-Manager / Planning Engineer

      • Organization and implementation of projects: Reduction of processing time
      • Support A380 in Toulouse, France and in Hamburg, Germany:
        • Supporting activities in construction/design, operations scheduling
      • Production process planning
      • Project coordination with different teams and cultures
      • Enhancement by lean management, six sigma, etc.
      • Optimization of production process
        • P-FMEA / Risk-Analysis
      • Technical support in assembly
      • Logistics
        • purchase order on time
        • monitoring deadlines of components
        • accompany production start-ups for internal and external manufactured components
      • Creation of production schedule
      • Assignment of production schedule
      • Compact analysis for finishing work
      • Assembly conception
      • Analysis of non-conformities
      • Processing of DQN

      Airbus Germany
      Hamburg
      1 Jahr 9 Monate
      2003-09 - 2005-05

      Advising customers regarding repairs and maintenance work

      Workshop and operations manager, Master Car Mechanic
      Workshop and operations manager, Master Car Mechanic
      • Specifying necessary repair/maintenance work
      • Specifying timetables, sequence of operations
      • Assignment of tasks
      • Compliance with deadlines and quality standards
      • Identification and remedy of work disruptions
      • Planning/ordering of resources (Material, equipment, tools, means of transportation, machinery)
      • Responsible for compliance with safety regulations
      Helmich Automobile
      Germany

      Aus- und Weiterbildung

      Aus- und Weiterbildung

      1 Jahr 2 Monate
      2006-09 - 2007-10

      Extended training for automobile test engineer

      non-degree, KUES Bremervoerde, Germany
      non-degree
      KUES Bremervoerde, Germany
      4 Jahre 5 Monate
      2002-09 - 2007-01

      Mechanical Engineering, Mechatronics

      Master of Science, Bonn-Rhein-Sieg University of Applied Sciences, Sankt Augustin, Germany
      Master of Science
      Bonn-Rhein-Sieg University of Applied Sciences, Sankt Augustin, Germany
      Dissertation topic: on request
      4 Jahre 5 Monate
      2002-09 - 2007-01

      Extended training in mechanical engineering

      Bonn-Rhein-Sieg University of Applied Sciences in Sankt Augustin, Germany
      Bonn-Rhein-Sieg University of Applied Sciences in Sankt Augustin, Germany
      10 Jahre 9 Monate
      1993-10 - 2004-06

      Staff Sergeant, Aircraft Mechanic

      German Air Force
      German Air Force
      3 Jahre 10 Monate
      1999-09 - 2003-06

      Automotive

      master car mechanic, TÜV Academy, Bonn & Small Business Association, Cologne, German
      master car mechanic
      TÜV Academy, Bonn & Small Business Association, Cologne, German
      3 Jahre 10 Monate
      1999-09 - 2003-06

      Training for automobile master mechanic

      TÜV Academy, Bonn & Small Business Association, Köln, Germany
      TÜV Academy, Bonn & Small Business Association, Köln, Germany
      9 Monate
      1997-04 - 1997-12

      Training for clerk in public administration

      South Westphalia Study Institute for Communal Administration, Hagen Germany
      South Westphalia Study Institute for Communal Administration, Hagen Germany
      10 Monate
      1994-02 - 1994-11

      Training for aircraft mechanic

      German armed forces / Air Force & Bombardier in Montreal, Canada
      German armed forces / Air Force & Bombardier in Montreal, Canada
      2 Jahre 7 Monate
      1990-08 - 1993-02

      School Education

      General entry qualification for a university of applied sciences, Heinrich- Hopmann School
      General entry qualification for a university of applied sciences
      Heinrich- Hopmann School
      3 Jahre 6 Monate
      1989-08 - 1993-01

      Automobile mechanic

      Bonn-Bad Godesberg Vocational School, Heinrich-Hopmann School
      Bonn-Bad Godesberg Vocational School, Heinrich-Hopmann School
      3 Jahre 5 Monate
      1989-08 - 1992-12

      Training for car mechanic

      BMW Schulz, Rheinbach / Germany
      BMW Schulz, Rheinbach / Germany
      1 Jahr 1 Monat
      1988-07 - 1989-07

      Training for Mariner

      German Navy, Destroyer Rommel
      German Navy, Destroyer Rommel
      7 Jahre
      1981-08 - 1988-07

      School Education

      Entry qualification for a technical university preparation school, Hardtberg Middle School, Bonn-Hardtberg, Germany
      Entry qualification for a technical university preparation school
      Hardtberg Middle School, Bonn-Hardtberg, Germany
      5 Jahre
      1976-08 - 1981-07

      School Education

      Medinghoven Elementary School, Bonn, Germany
      Medinghoven Elementary School, Bonn, Germany

      Position

      Position

      Leading Engineer for Processes, Quality and Validation

      Kompetenzen

      Kompetenzen

      Top-Skills

      Prozessoptimierung Validierung Quality Manager Aerospace Semiconductor Medical package testing Test Engineer Research and Development

      Schwerpunkte

      Aerospace / Automotive
      Semiconductors
      Medical Devices
      Process Engineering
      Project Management
      Industry 4.0 Automation
      Operations Management
      Quality Control / QS-GMP
      Lean Six Sigma
      Risk Management
      Business Development
      Commissioning
      Validation
      Stakeholder Management
      Research & Analysis


      Produkte / Standards / Erfahrungen / Methoden

      5S
      8D
      A320
      ARP
      ARP FAL 1 MA
      BR700
      CAQ
      CAQ BAM
      CATIA V5
      FAIR
      FDA
      FMEA
      ISO 9001
      More
      MS Office
      MS Project
      QDE
      QS1
      SAP
      SAP Concession
      SAP ME
      SAP R/3 PP
      SolidEdge V17
      SPS
      TAKSY
      TiCon
      Zamiz
      ZEPHYR SC&L

      Profile

      Consultant with over 12 years' experience enhancing client manufacturing operations.

      • Consulting in the battery material, automotive, aerospace, medical device, and semiconductor industry
      • Proficient in project management methodology
      • Provide operational strategies
      • Process improvements to reduce cost, increase safety, and maximize efficiency
      • Skilled project leader


      Special skills

      Data processing:

      • Windows XP
      • MS Office
      • MS Project Text
      • graphic, spreadsheet and Internet programs
      • Digital image processing


      Quality Management:

      • FMEA
      • 5S
      • 8D
      • ISO 9001
      • QS-/GMP-Officer


      Airbus IV Systems:

      • SAP/ARP
      • Zamiz
      • TAKSY
      • More
      • TiCon


      Software applications:

      • Solid EdgeV17
      • Abaqus
      • Lab View
      • SPS
      • SAP R/3 PP
      • Catia V5


      Internship

      04/2005 - 09/2005

      Place of Work: Remscheid / Germany

      Role: Intern

      Customer: Dr. Schrick GmbH


      Tasks:

      • Work involving engine testing with emphasis on measurement technology


      Professional Experience

      2008 - today

      Role: Quality & Process Engineering Consultant

      Customer: various


      Tasks:

      Customer: Airbus


      Tasks:

      • Reduced lead time for Single Aisle final assembly, analyzed and optimized operation including planning, assembly, logistics, scheduling, and non-conformities; shrunk cycle by 500 hours


      Place of Work: Germany

      Customer: EADS Astrium Bremen Satellites Tanks & Components


      Tasks:

      • Reducing production cost by 25% by optimizing production processes and planning
      • applied lean management and Six Sigma principles for continuous process enhancement
      • managing production start-ups for both internally and externally manufactured components


      Customer: Rolls-Royce


      Tasks:

      • analyzed new raw material for rotating components in Trend700 aircraft engine
      • provided year and a half long visibility study to improve management decisions


      Customer: Carl-Zeiss


      Tasks:

      • Engineered concept to automate detection of surface anomalies in lithography optics and other optical systems
      • improved throughput by 30% with inclusion of unattended operations


      Customer: Danfoss


      Tasks:

      • Converted ultrasonic welding production process from batch to serial assembly
      • Performed P-FMEA, tested thermal compounds, established shear-testing and data analysis, and optimized production


      Customer: ABB Engineering


      Tasks:

      • Pioneered unique in-situ non-destructive testing (NDT) process control proof of concept to detect anomalies in ceramics during ultrasonic welding, aiding in industry 4.0 automation for IGBT and Diode modules. 
      • Will be published, and basis of future PhD research at Technical University Chemnitz.


      Press-Pack IGBT Module:

      • Saved EUR750M equipment maintenance and replacement cost by reducing pressure force needed for gel finish


      LinPak Module:

      • Effectively solved ceramic breakage during ultrasonic welding, improved throughput to 100% and elongated product lifecycle


      2013 - 2017

      Place of Work: Kuwait

      Role: Executive Director

      Customer: on request


      Tasks:

      • Aggressively pursued and negotiated distribution from 10+ international companies in MENA


      2012 - 2014

      Place of Work: Kuwait

      Role: Consultant

      Customer: Ministry of Interior


      Tasks:

      Emission improvement and standardization of technical inspection lane for reducing Kuwait?s pollution caused by traffic emissions and reducing traffic accidents by optimizing technical inspection due to performed Installation, Operational, and Performance Qualifications and ensured regulatory compliance.

      • Analysis of traffic and accident statistics in Kuwait
      • Implementation of proposals for reducing emission and traffic accidents

      Betriebssysteme

      Windows XP

      Berechnung / Simulation / Versuch / Validierung

      Laserinterferometrie
      Messoptik

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